Manufacturing

Nashik - Press Shop & Assembly Plant

This plant is probably the largest cargo manufacturing plant in the country today where roll formed panels, pressed parts and sub-assemblies are all under one roof. The plant’s product portfolio consists of floors, front doors, back doors, fenders and load body cargo production, including the complete suite of CAD/CAM/CAE software tools, and machining setup like CNC, VMC and plano milling. The semi-automated process boosts the production process in the Light and Heavy Press Shop.

Assembly Line Nashik Plant
Assembly Line Mepl Plant
Press Shop Nashik Plant
Pressshop Nashik Plant
Pressshop Mepl Plant

Nashik - Die Design & Manufacturing

This plant consists of an in-house tool & die design and manufacturing setup. Our in-house facilities include CAD, CAM, CAE, Catia, Pro-E and Auto CAD software tools. We are fully capable of supporting accelerated product development through engineering analysis. stamping with skin panel. There is also a try-our press setup and the capability of developing Automated/Semi Automated jigs & fixtures to support assembly line.

In House Tool Die Design
Die Design Manufacturing Nashik Plant
Die Design Manufacturing Mungi
Die Design Manufacturing

Nashik - Forging Unit

We also have a vertically integrated forging unit which is also located in Ambad MIDC, Nashik. The unit includes fleshless forging, CNC billet Cutting, in-house normalizing, short blasting, electric billet heating, complete inspection & testing facilities with a capacity of up to 7kg parts.

Nashik Forging Unit
CNC Billet Cutting
Forging Press Shop
Forging Pressshop

Chakan - Assembly plant at MVML vendor park

Redefining innovation since 2005 is our state-of-art Mahindra Vehicle Manufacturers Ltd. Supplier Park Plant. It consists of an assembly and weld shop that supplies load bodies, sheet metal chassis and Body-in-White parts solely to Mahindra Vehicle Manufacturing Ltd. We have been awarded with quality certification from TATA WCSQ with a score of 88% and Mahindra MSES – B66. We have dedicated SPMs at critical stages to ensure world class quality products for our customers.

Assembly Line At Vendor Park
Assembly Plant Mvml Vendor Park
Assembly Plant Chakan Vendor Park
Assembly Plant Chakan
Chakan Pune Assembly Plant Vendor Park
Pune Assembly Plant Vendor Park

Chakan - Press Shop & Assembly Plant

The Press Shop, spread over an area of 5 acres, is one of the most technologically advanced production plants in India. Apart from the conventional press line with 1500T Header Press and robotic weld lines the plants also have SPMs and low cost automation designed and developed by us in-house. We have begun exporting our material to Shmitz Cargobull, Germany from this plant. The plant has also been certified by VW with VDA6.3 Guideline. We are improving our technologies with roll forming set up for load bodies with integrated online spotting/punching/cutting facility.

Chakan Pressshop
Chakan Press Shop
Auto Robot For Assembly
Metal Sheet Roll Forming
Auto Robot For Assembly Mungi Group

Chakan - Banjo & Axle manufacturing shop

The Banjo Axel housing manufacturing plant is at Kharabwadi. We believe that the key to success is nothing but innovation. To follow the international standards, we have developed tubular chassis with plasma hole cutting facility along with Robotic CO2 welding Banjo Housing and Salisbury Axle tubes and in-house convey rise powder coating facility.

Banjo & Axle Manufacturing Shop
Plasma Hole Cutting Facility
Robotic co2 Welding
Robotic Welding Chakan Pune
Salisbury Axle Tubes
Powder Coating Facility

Chakan - Door Sash Plant

We have recently expanded with an addition of 1.5 lac sq. ft. production and machine area that is operational since July 2016. The production line up has a state-of-the-art Door Sash facility.

Zaheerabad - Press Shop & Assembly Shop

With an area of 13 acres, the plant consists of shop floor covering a massive area of 2 Lakh sq. ft. The plant has a press shop, assembly weld lines and a tool room setting for tool and fixture maintenance. We also manufacture 3-wheeler body in white, critical welded assemblies and press parts. We have successfully set up a state of the art manufacturing line for assembling Rotovators for Mahindra AppliTrac.

Zaheerabad Press Shop Assembly Shop
Zaheerabad Assembly Shop
Zaheerabad Pressshop
Assembling Rotovators Mahindra

Zaheerabad - Coach building and Tipper manufacturing

We are amongst the few bus body building companies having TS- 16944 certification and accreditation by CIRT at our Bus Body Building activity and a capacity of producing 200 bus bodies per month. It has a modern infrastructure for bus body building catering to STU's (State Transport Units), OEM's for AC / Non AC and School buses.

Bus Coach Building
Coach Building
Bus Body Building